Content
Content ................................................................................................................................................................. 1 Chapter One Introduction ................................................................................................................................ 2
1.1 Precautions ............................................................................................................................................. 2 1.2 Introduction to functions ........................................................................................................................ 3 Chapter Two Operating instructions of system .................................................................................................... 3
2.1 Running interface ................................................................................................................................... 4
2.1.1 Introduction to shortcut keys of the running interface................................................................. 6 2.2 Test menu ............................................................................................................................................. 15
2.2.1 Actuator test ............................................................................................................................... 15 2.2.2 Valve test ................................................................................................................................... 16 2.3.3 Step motor test ........................................................................................................................... 16 2.2.4 Ac servo test .............................................................................................................................. 19 2.2.5 Alert signal test .......................................................................................................................... 20 2.2.6 Key board test ............................................................................................................................ 20 2.3 File management .................................................................................................................................. 21
2.3.1 Pattern file management ............................................................................................................ 21 2.3.2 Machine file management ......................................................................................................... 31 2.3.3 Encrypted file management ....................................................................................................... 38 2.3.4 System profile management ...................................................................................................... 38 2.3.5 Load valve configure file .......................................................................................................... 38 2.4 System settings menu ........................................................................................................................... 39
2.4.1 Clock set .................................................................................................................................... 40 2.4.2 Touch screen proofreading ........................................................................................................ 40 2.4.3 System parameters ..................................................................................................................... 41 2.4.4 BTSR ......................................................................................................................................... 43 2.4.5 Device management .................................................................................................................. 45 2.5 Language setting .................................................................................................................................. 47 2.6 System version ..................................................................................................................................... 48
2.6.1 Program update.......................................................................................................................... 48 2.6.2 Import resources ........................................................................................................................ 49 2.6.3 Disk information........................................................................................................................ 50 2.6.4 Error record ............................................................................................................................... 51 2.6.5 Alarm note ................................................................................................................................. 52
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Chapter One Introduction
Thank you for using the computer-controlled hosiery machine control system designed and manufactured by Zhejiang Mind Automation Equipment Co., Ltd.
Please read this manual carefully to operate the equipment correctly. Please keep the manual property for the convenience of consulting at any time.
1.1 Precautions
Please abide by the following safety precautions and precautions to guarantee the safe operation and avoid casualties in the process of using this product:
1. This machine is only applied to power type marked on the nameplate, and power regulator must be equipped when the voltage fluctuation is over 10%.
2. The power line shall be fixed for safety protection, and it cannot bear forces.
3. The equipment must be grounded. If grounded improperly, it may lead to electric shock and impact the safety operation of the product.
4. The repair and debugging of electrical component shall not be conducted by non-professionals, for it may reduce the safety performance, increase faults and even lead to casualties and property loss.
5. Cut off the power of the machine before opening the computer case cover. When contacting the internal parts, it must wait for a minute after the power is cut off. When contacting the servo amplifier, it shall wait for 10 minutes after the power is cut off.
6. The machine is forbidden to operate when the shield of moving parts is defected.
7. The machine is forbidden to operate in damp and dusty places, or with corrosive gas and inflammable and explosive gas, or it may give rise to electric shock or fire.
8. Insulation test of the input and output circuit of the controller is forbidden, or it may damage the electric equipment.
9. Please change the fuse according to the specification indicated by the product.
10. The atmospheric pressure of the machine shall be above 6 kg/cm2, or it may lead to the wrong operation of the air valve.
11. During the operation, any moving parts of the machine shall not be touched, or it may damage people. 12. Please use the spare parts and wearing parts provided by the factory; 13. Please use quality-ensured USB disk.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
14. The product shall be placed in a clean and ventilating environment. There should not be piles of debris around the control cabinet, for the convenience of heat dissipation. Besides, dust shall be cleaned regularly. 15. Alterations of the manual will be added in the attachment. If the newly added contents are in conflict with the original contents, the newly added contents shall prevail.
16. The company will not undertake any responsibility for consequences of unauthorized alterations of products.
1.2 Introduction to functions
The computer-controlled hosiery machine has more powerful functions than similar imported products, besides the high reliability and low cost. Its functions and characteristics are introduced briefly as below:
1. The yarn path and triangle is in electronic-pneumatic control. 2. It adopts the sensing device automatic protection. 3. Adjustable automatic oil filling.
4. It can realize the multi-language display and free switch. Large LCD (800*480 lattice) can provide an explicit display effect.
5. The computer operation employs the graph menu and supports the touch functions, which is convenient in operation, with friendly man-machine interface.
6. With high-capacity memory, the pattern disk size of each system is as high as 1G, which can store 300 patterns.
7. It supports the display of folder and long file name.
8. The computer control box can drive 1-path and 12-blade actuator at maximum, extend the piezoelectric ceramic actuator, and be applied to any napping machine; basic computer 64-path valve。
9. The pattern and parameters can be imported into the machine through USB disk or export to USB disk for storage.
10. The machine can save the original weaving position in sudden blackout. 11. With servo control technology, it can guarantee the stable operation of machines.
12. With automatic detection functions of actuator, valve, etc. it can locate the fault point rapidly.
Chapter Two Operating instructions of system
Enter the main menu interface after turning on the power .
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
System time Enter the running
Sub-menu function Main-menu function
Chart 2-1
The bottom is the switch function keys of the main menu, while the two sides are the corresponding function keys of the sub-menu.
2.1 Running interface
The left of the running interface contains three information pages, including the “current chain”, “file
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
information” and “status”, which can be switched by clicking the button on the page. On the right, it is the related real-time information of the machine state.
Running pattern file Temperature of controller Total step of the current working chain Actual running speed Total circles of the current chain Indicating the current knitting part Corresponding state of the bottom function Current executing step Residual circles of the current Residual circles Action of the current Pre-set running speed Actual density Bottom function key of page switch Chart 2-2 Information of working pattern, and the red box stands for the currently running file No that not set. data the display means working file is
Chart 2-3
State control The interface indicates related information of the current status of the machine, for professionals to judge the fault points.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Chart 2-4
2.1.1 Introduction to shortcut keys of the running interface
Speed limit: Press it, the running speed limit input dialog will pop up, and the running speed of the
machine will not exceed the amount input, ranging between 30 and300.
Chain lock: Press it, the chain will be locked, and press it again, the lock will be released; Pattern lock: Press it, the pattern will be locked, and press it again, it will be released;
Chain edit: Press it, it will jump to a password box, and input the correct code, you will enter the chain
edit interface;
Low-speed lock: Press it, the maximum limit of the operating speed is 80, and press it again, the limit
will be cancelled;
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Automatic stop: Press it, it will stop automatically after finishing a sock, and press it again, the stop will
be released;
Shuttle lifting: press it, the Rubber yarn will exit, and all adding, yarn and rubber yarn will uplift, and
press it again, it will gain the previous state
Yarn Parameter
Chart 2-5
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Chart 2-6
NOTE:CHG POS= yarn change postion, OverNum= Overlapping needle number.BlowSet: Blowing configuration,which blowing valve work .
Chart 2-7
In this interface, we mainly set the parameters such as the shuttle's in and out positions, the shuttle's horizontal movement position, the scissors's in and out positions, the blowing in and out positions, and the line changing method.
The shuttle in and out with the horizontal movement in and out, the scissors in and out, the incoming line, the outgoing line, and the blowing in and out are mutually coordinated actions. The specific setting method is as follows:
（1）When there is a pattern in the chain, when the machine changes the shuttle according to
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
the control bar, the shuttle, the Horizontal movement and the scissors are all processed by the line changing method 0 by default. The shuttle IN:
The general process is as follows: After the shuttle IN, horizontal movement immediately goes in. After the yarn is eaten, the scissors can be opened, waiting for a few stitches to move out again, and then closing the scissors.
The specific IN and OUT positions are calculated as follows:
the shuttle is IN Position = change position (corresponding to the line change method in the chain) chart2-6.
the Horizontal movement IN Position = the shuttle is IN Position + Move IN(chart2-5 blank indicates 0);
the Horizontal movement OUT Position = the shuttle is IN Position +Move OUT（chart2-5）; the scissors open Position = the shuttle is IN Position + scissorsON（chart2-5） the scissors closed Position = the shuttle is IN Position + scissorsOFF（chart2-5）
When the shuttle is hit, it must cooperate with the blowing action. The specific blowing is determined according to the matching of the nozzles of the corresponding changing method. Which kind of blowing should cooperate with the action, as shown in Method 2 in Figure 2-6, it means 1, 2, 3 The blowing nozzle should be blown, and the specific blowing position is shown in Figure 2-7.
The position at which to start blowing: the position where the shuttle is hit + the position where the air is blown in;
The position where the blowing is finished: the position where the shuttle is hit + the position where the air is blown out. The shuttle hits:
When the shuttle is lifted, it is generally not necessary to do the translational movement.
Whether the scissors should be operated depends on the situation; if the shuttle is raised in the state of being pushed, the scissors are generally opened immediately, and then according to the distance of the scissors of the needle, the scissors are equiaxed. Closed after being clamped in; no need to cooperate with the blowing action
The position where the shuttle is lifted = the position of the change line + the number of
overlapping stitches (corresponding to the method of changing the line of the chain) as shown in Figure 2-6;
Corresponding to the position where the scissors are opened = the position where the shuttle
is lifted + the position corresponding to the opening of the scissors (the data of the row from the shuttle) (Fig. 2-5);
Corresponding to the position of the scissors off = the position where the shuttle is lifted
+ the position corresponding to the scissors off (the data of the row from the shuttle) (Fig. 2-5); For example, in the current chain, the method 2 is changed, the No. 3 shuttle in the control bar is entered, and the No. 4 shuttle is exited.
Then the No. 3 shuttle is scored at 1 stitch.
The 3rd translation is in 1 stitch, and the 17 (1+16) needle exits.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
The 3rd scissors is turned on at 12 (1+11) and the 27 (1+26) needle is closed.
According to the method of changing the line 2, the blowing nozzles are blown by the blowing nozzles 1, 2, and 3:
No. 1 blows the blow on the 2nd (1+1) needle, and the 29th (1+28) needle ends the blow; Blowing No. 2 starts blowing on the 9th (1+8) needle, and the 29th (1+28) needle ends blowing; The No. 3 blow starts to blow on the 61st (1+60) needle, and the 81st (1+80) needle ends the blow.
In brackets, 1 is the line position (corresponding to the line change method of the chain)
The 4th shuttle exits at 7 (1+6). No. 4 panning exits at 7 stitches,
The 4th scissors is turned on at 7 (7+1) and closed at 32 (7+26); The shuttle exits without a blow fit;
（2）How to set the position in and out of the instruction in the chain: The shuttle in the chain scores:
The position where the shuttle is hit = the position set in the chain;
Position corresponding to the translation direction = position set in the chain + position corresponding to the translation;
Corresponding to the position of the translation = the position set in the chain + the position corresponding to the translation;
Corresponding to the position where the scissors are opened = the position set in the chain + the position corresponding to the opening of the scissors;
Corresponding to the position of the scissors off = the position set in the chain + the position corresponding to the scissors off;
When the shuttle is pushed in, the translation scissors is preferentially operated according to the setting in the corresponding line changing method. If there is no corresponding line changing method, the position is set according to the method set in the method 0; the shuttle is engaged with the blowing action, and the specific blowing is based on Corresponding to the nozzle matching method, it is determined which air blows to cooperate.
Position where blowing starts = position set in the chain + position where the air is blown in;
Position where the air is blown = position set in the chain + position of the blow out The shuttle in the chain is played:
The position where the shuttle is lifted = the position where the shuttle is set in the chain; Corresponding to the position where the scissors are opened = the position where the shuttle
is set in the chain + the position corresponding to the opening of the scissors (the data of the row from the shuttle);
Corresponding to the position of the scissors off = the position where the shuttle is set in
the chain + the position corresponding to the scissors off (the data of the row from the shuttle);
The needle selector is retracted: the needle selector is fully withdrawn, and the next chain selector
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
is still working normally.
BTSR learning: When the BTSR function is turned on, the first sock is automatically learned to
record the working state of the BTSR.
Valve test
In order to facilitate the commissioning of a certain or a group of valves, the function keys and numbers can be used together.
F1+number (1~52)+ENTER: test the specified valve in and out separately;
F2+ number (1~6)+ENTER: separately test the main shuttle two air valves in and out; F3+ number (1~6)+ENTER: test the translating air valve in and out separately; F4+ number (1~6)+ENTER: test the scissors valve in and out separately;
F5+number (1~4)+ENTER: separately test the blow valve to blow (the blow valve should be tested in the chain without working);
Showing the time of knitting socks
The chain is normalized. After pressing, the current chain becomes 1 circle directly.
The chain is reduced by 2 laps. After the press, the current chain lap is automatically reduced by
2 laps.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Manual refueling, automatically refill for 2 seconds after pressing
Clear the output. When pressed, the current working output clear dialog will pop up. Forced reset
button enters reset state (if
Press the pop-up forced reset confirmation box to quickly click
current is processing followed heels, the current circle will be executed first, and other parts will be reset immediately, and the main shuttle will not exit.
To perform a reset immediately, tap and hold the button
on the screen for about 1 second, at
which point all valves are reset. After the reset, the machine will enter the quick reset chain after 3 turns, and the needle will be transferred to the start state.
Quick reset Press and hold the “quick reset” button for about 1 second to enter the fast reset state.
Weaving switch Press the pop-up mode setting interface (the gray part indicates that the work pattern-3 is not set), and select the corresponding work. For the pattern, press the OK button to enter the corresponding working mode. If the work pattern-1 and the work pattern-2 are all selected, indicating two patterns are cyclically woven in sequence, provided that two work patterns are set in the pattern management.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Indicates using only pattern-1
Total output setting
Press the pop-up total output setting interface. When set to 0, it means continuous weaving.
Density setting: Press the pop-up density setting interface, a total of 20 files, switch by page key
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
When the “density value following chain” value in the machine parameter is “on”, the current display is the density on the machine. It can only be used by the current machine and cannot be input and output with the file. When the value is “off”, the above picture is displayed. Shows the density that comes with the chain, which can be output to other machines along with the chain file, depending on the customer's needs.
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Suction control : Switching suction motor on, off, automatic control
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.2 Test menu
Press the key
in the main menu to switch to the test
2.2.1 Actuator test
Press
in the test page of the main menu to enter the actuator test.
Knife action frequency the larger, the faster
[F1]AUTO The selected actuator is automatically tested up and down. [F2] 1X1 press once to do actuator 1X1, press again to reverse 1X1 [F3]UP/DOWN press once to do actuator full up, press again to full down [F4]SINGLE click the knife position to select it, then press
to test
Knife number in action [F5]AGEING All the actuators automatic fully up/down, press the number keys to adjust the output frequency.
[F6]Self-Test invalid
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.2.2 Valve test
Press
in the test page of the main menu to enter the valve test.
Set by the valve configuration file The line number corresponding to the valve at the cursor position (the value of the gas valve plate indicator)
[F1]AUTO The selected valve automatically on and off [F2]ON/OFF The selected valve switched between on and off [F3]Full Off all valves off
[F4]LOOP Automatically output from the 1st to the 80th air valves
[F5]Freq+ The output interval frequency of the valve is increased by 1 step. The larger the value, the shorter the interval time.
[F6]Freq- The output interval frequency of the valve is reduced by 1 step. The smaller the value, the longer the interval. [A]Self-Test invalid
2.3.3 Step motor test
Press
in the test page of the main menu to enter the step motor test
Please move the cursor to the corresponding motor before test
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[F1]ADD Step motor forward rotate value
[F2]DEC Step motor reverse rotate value (Stop automatically after encountering the corresponding zero probe)
[F3]ZERO Step motor automatically turns to the zero probe position
[F4]LOOP Step motor automatically rotates value in the forward and reverse directions. [F5]R-MOTO EN Rubber motor runs at the set speed (rev/min) [F6]R-MOTO DIS Rubber motor stops
[A]Current set The operating current can be properly adjusted if the motor is not strong enough. The upper cylinder density and the lower cylinder density work in the same current, the adjustment range is 1.8~2.2A, and the lock current is 0.3~1A, as shown in Figure 1 below; The working current adjustment range of the elastic motor is 1.5~2.5A, as shown in Figure 2 below.
The general parameters can be set as shown below.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[B]ZERO:This double-cylinder computer density motor has its own encoder detection, no zero-position probe, so you need to set the zero position.
Set the zero method: first, rotate the density motor to the appropriate position, then press the button to set the zero position.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.2.4 Ac servo test
Press
in the test page of the main menu to enter the ac servo test
* for professionals, normal users are not recommended
* check the direction before test, generally forward, if reverse will break needles * First enter the servo speed, recommended start with the low speed. [F1]DIR Switch the direction of the servo motor (restart to effective) [F2]LOW the speed is limited to 60. [F3]ON/OFF servo motor on or off
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.2.5 Alert signal test
Press
in the test page of the main menu to enter the alert signal test
When the alert signal is active, the corresponding text background turns red
2.2.6 Key board test
Press
in the test page of the main menu to enter the key board test
When the switch or button is active, the color of the corresponding picture will change.
This is to check whether all the buttons and switches on the test window are functional, and the R.STAR button cannot be tested on this interface.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.3 File management
Press
in the main menu to enter the file management
2.3.1 Pattern file management
Press
in the file management window to enter pattern file management
* maximum 300 files ( the file extension is .PAS)；
* Support folder and long file name (recommended long file name does not exceed 20 ASC characters); * &1, &2, and &3 respectively correspond to the working files 1~3, and one working file can be set separately;
* Compatible with the .PAT pattern file of MIND 3rd generation color screen machine, which is
automatically converted into PAS file;
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Indicates to set this file as the working file &1 Drag the pad to flip page Flip page
[F1]Import USB file Import the pattern file from the USB flash drive into the system.
The .PAT file of the 3rd generation machine will be automatically converted into .PAS file.
[F2]Export file
Export the pattern file in the system to the USB flash drive. Enter the file name and press the to export. The file format is fixed to .PAS.
key
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[F3]Delete delete the selected file ( cannot delete the folder ) [F4]Edit enter the chain edit page of the selected file [F5]Pat View edit the pattern file data [F6]Work set set working pattern file
2.3.1.1 Pattern view
In the pattern file management window, select the file and press
to view pattern.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Press
to select a pen
enlarge
Pattern edit note:
1. Select the pen, 1C refers to pattern data, others are control bar data.
2. Press UP/DOWN/LEFT/RIGHT button or click the screen to select pixle, press ”ENTER” to draw
and press again to cancel
Note: When the control bar is drawn, the cursor will not move to the corresponding position, just look at its corresponding vertical coordinate. [F4]M-Yarn config invalid [F5]Loop edit invalid
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.3.1.2 Chain edit
Select a file in the pattern file management and press to enter the chain edit.
File name Red indicates the pos in process Brown indicates the current cursor position
Navigator Insert one step Circle control data Number button [POS] Chain position name, click the name to modify.
[SIZE] set the position circle number [SPEED] set the speed
[RUBB] set rubber motor speed. The larger, the faster, range 0~127.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
When the latter mode is \"progressive\[DEN1] set the gear value of the knitting density in this part.
When the latter mode is set to \"progressivehe syringe at the end of the part.
The first data represents the initial density and the second data represents the end density. Suppose the two values are 4, 8, respectively. The density motor automatically calculates the position that each motor needs to be rotated according to the actual density value corresponding to the two gear values and the current chain size. That is, the density value is uniformly changed from 4 to a density value corresponding to 8. [DEN2] ditto
[CHNo.] Set the line number, select the main shuttle, pan, blow, scissors corresponding entry and exit position, select the appropriate change position; [PAT]
pattern: the needle selector works according to the pattern, jacquard: the needle selector works according to the jacquard data; The latter two spaces indicate the pattern start and end circles: Setting (1 0) means knitting from top to bottom according to the pattern;
Setting (10 20) means knitting from 10 lap to 20 lap of the pattern. If the size of the part is greater than 10, continue to loop;
[Heel] The first data represents the center offset of the heel. The second data indicates the starting needle of the sock with the needle in the stocking, the starting needle indicating the range of the pattern when the other part has the pattern, and the inactive when the pattern is not used; the third data indicates the heel in the stocking When the needle is over, the needle at the other part has a pattern, and the end of the pattern is invalid. For example, the bottom position of the socks (41 126) means that the needles work from the 41st to the 126th needles, and the needle selectors do not work in other areas; if the socks are set, the range of the socks is 41 to 126. needle. Circle
There can be up to 8 actions CY-1...CY-8 in each chain module. Each CY has a corresponding action number, the setting range is 1~50;
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
The number of laps corresponding to the current CY, the setting range is 1~999; The characteristic values corresponding to the current CY are 0, 1, 2, 3, 7. 0, 1: normal,
2: the current action is forced to slow; 3: the current action is post, generally not used;
7: the heels are continuous, generally used for boat socks (invisible socks) .
continuous socks, more than 8, can not fit in one chain, the last action characteristic value of the
current chain should be set to 7;
Each CY has a corresponding configuration instruction set, and up to 16 instructions can be inserted. The instruction set is as follows;
Each CY has a corresponding configuration instruction set, and up to 16 instructions can be inserted. The
instruction set is as follows;
Configuration instruction set
The values in the following instructions related to the in-out position are the number of stitches, not the angle;
R-1……R-6: The main shuttle instruction, in-out position of main shuttle; NC1- NC6: not used;
DEN-1: When the action in the chain requires different density, the density command can be inserted, the
insertion is invalid in CY1;
DEN-2: same as above; MYarn-E: not used;
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
WindDoor: air door valve in-out position; Low SP: set the current speed of action;
ChNO.: Same as the change line id function in the chain. You can insert this if the actions in the same chain require different line id., but this instruction is invalid in CY1. HeelQuick: not used;
RestDis: It is forbidden to enter the fast reset chain state at the current part. NC 7: not used;
RubbSp: adjust the rubber speed, this instruction is invalid in CY1; GUM1: Rubber shuttle in and out position;
Pat_Stop: suspend pattern circle counting until the next action;
PosAdd: the maximum value of the position is 40; the state can be left, right or both.
rotate more angle when knitting heel, and only for that one circle; automatically restored to the original position in next circle; HeelColor: invalid
HeelLoop: Provocative loop setting, often used when doing small heels. For example, when picking needles, set left pick to 2 and left press to 1; when pressing needles, set pick needle to 1 and press needle to 2. If the double pressing needles, set both sides; if it is asymmetry, you can set only one side; HeelFA: the turning position is forced to increase or decrease, and it remains valid once the change;
2.3.1.3 Chain Action edit
In the chain edit window, click the “Enter Action” button to edit action. An action can be filled with up to 44 air valve states.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Current action id and air valve id Air valve action, jacquard gray means invalid
[PU]Page Up show last action [PU]Page DN show next action
[A]END end position of action, The current and subsequent valve action units become inactive. [B]SelRes edit jacquard
[F1]Clear clear all air valve state settings and actuator settings [F2]Copy copy current action data
[F3]Paste replace current action data with the copied data;
Click once air valve unit, the name will be shown on the left top corner, click again to edit air valve settings.
Angle, 720, shown as |&| shown Air valve id as |&|, indicates immediate out, support reverse out, negative value means reverse out . Action actual position
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
&: When pattern is used, knitting according pattern view if the jacquard is out, knitting according the jacquard if the jacquard is in.
#: When pattern is used, knitting according pattern view if the jacquard is in, knitting according the jacquard if the jacquard is out.
2.3.1.4 Jacquard edit
In the action edit window, press A total of 20 groups can be edited.
to edit jacquard data.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
block id Previous is stitch total count, the latter is current needle id Jacquard data Drag pad to view Click to select one block
[F1]RepCopy set the state of all the needles in the current part as out [F2]LocCopy copy the current part jacquard data
[F3]Paste paste the copied jacquard data to the current part. [F4]Block Fill set the state of all the needles in the current part as in [F5]Block Copy set the block copy, as shown below:
Paste range: if the 2nd value is 0, paste until the last needle Copy range Indicates copy needle 1~2 to needle 3~144.
2.3.2 Machine file management
Press
in the file management window to enter machine file (MAC) management window
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
If there is no machine parameter , the system cannot be operated.
[F1]Import Enter a machine parameter file from the USB flash drive and press
to pop up the load
window.
There can only be one machine file. When you re-enter a machine parameter file, the previous machine
parameter file will be automatically overwritten.
[F2]Export Export the machine parameter file in the memory to the USB flash drive
[F3]Delete Delete the machine parameter file in memory [F4]Edit Enter the machine parameter file editing window
2.3.2.1 Machine parameter setting
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[01.TYPE] Machine type. Make sure that this parameter matches the actual machine configuration, otherwise
some features will not function properly.
[02.STICK LEN] The total number of needles in the syringe, if the set value does not match the actual, will affect the calculation of the current position.
[03.MAC ZERO] The reference point used to determine the position of the syringe, if set incorrectly will affect the action position of the needle selection, gas valve and other equipment.
Click the input item to pop up the password box. After entering the correct password, the zero position setting interface will be displayed.
Current actual angle value
[04.HEEL-L] The position of the stocking with the left side of the stocking, this parameter determines the picking position.
[05.HEEL-R] The position of the stockings with the right side of the head, this parameter determines the picking position of the needle.
[06.HEEL-END] At the end of the sock, the angle of return of the reverse rotation is positive. [07.HEEL-CUT] The heel is ready to change the angle of reversal when preparing.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[08.HEELCHCUT]invalid. [09.Master delay N]invalid. [10.MYarn-P] invalid.
[11.MD-P] Used to set the output status of the scissors. [12.reserved]
[13.LCD TIME] When set to 0, the screen saver is invalid and the brightness is always displayed.
Others indicate that the screen brightness is automatically dimmed after a specified time. (The value unit is 10 seconds, that is, when set to 10, it means that it will automatically darken after 100 seconds).
[14.Stop pos] It is used to adjust the stop position when the position is specified. The numerical unit is angle.
[15.BTSR EN] Used to set whether the BTSR part is open.
[16.Sock EN] used to set whether the socks warning function is turned on. [17.WindDoor-P] invalid. [18.Q-num] invalid
Click \"actuator parameter\
Please set the peripheral position of each actuator correctly before running, otherwise the actuator will not work as expected.
[21.拉毛位置正] 拉毛actuator的正转外设位置，考虑到actuator的提前量，如果是6刀的拉毛
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
actuator,零位针前的第5针对准actuator，然后将角度值填入，一般值为350左右，以实际校准值为准。
[22.拉毛位置反] 拉毛actuator的反转外设位置，考虑到actuator的提前量，如果是6刀的拉毛actuator,第5针对准actuator，然后将角度值填入，一般值为10左右，以实际校准值为准。 [23.1C位置] 1Cactuator外设位置 确认actuator外设位置的
方法1:点动或手摇机器，将零位针对准该actuator刀头，然后将“1F位置”下方的actuator角度值填入对应的actuator外设位置。
方法2:点动或手摇机器，使零位针的前一组针刚过actuator刀头，然后将右下角的角度值（“保存”键左侧）填入对应的actuator外设位置。
注:方法1中actuator角度值程序中已经包括提前量，方法2中的角度值是要自己计算提前量。 点击“添纱设置”，切换到添纱相关参数设置界面
[29.添纱提前量]角度值，添纱提前下的位置，考虑到添纱梭的反应时间，一般设置为100； [30.换线减速1]控制条慢速控制画红色时对应的速度； [31.换线减速2]控制条慢速控制画绿色时对应的速度；
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.3.2.2 Rubber setting
Two spaces below the rubber motor are valid, others are invalid.
Rubber motor starting work position = rubber shuttle 1 in position + rubber motor working angle; Rubber motor stop working position = rubber shuttle 1 out position + rubber motor exit angle;
2.3.2.3 Air valve setting
Main shuttle valve configuration, these parameters are temporarily invalid;
Click “lift valve” to switch to the parameter setting interface of the lift valve, which is the setting of the shuttle valve number for the knitting interface;
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Click “Reset Valve” to switch to the parameter setting interface of the reset air valve. The air valve set here is the valve number that is forced to enter when the operation interface is forced reset.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.3.2.4 Quick reset
In the “machine parameter edit” window, press setting method, refer to the chain editing of 3.4.1.
to enter the quick reset chain editing window. For the
2.3.3 Encrypted file management
*This function is guided by the manufacturer's professional
2.3.4 System profile management
*This function is guided by the manufacturer's professional
*The machine will not enter the running state when the system configuration file is missing. * When the system configuration file information does not match the manufacturer, it will affect the encryption function.
2.3.5 Load valve configure file
Press
in the file management window to load the valve configure file. The file extension is .MTR
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Select the right configure file and press the OK button to load.
Please confirm that the file is consistent with this machine before loading, otherwise it will affect the normal function of this machine.
2.4 System settings menu
Press
in the main menu to switch to the system settings window.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.4.1 Clock set
In the system settings window of the main menu, press password and enter the clock setting window.
to pop up password box, enter the correct
Click modify location switch cursor to the to the
After modifying the correct time, pressthe modified system time.
to pop up the confirmation box, and press
to save
2.4.2 Touch screen proofreading
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
In the system setting page of the main menu, press password and enter the touch screen proofreading window.
to pop up password box, enter the correct
Press the touch pen to click the cross cursor that appears, and there are 3 points.
* In use, if the touch position is found to be offset, please check the touch screen in time.
2.4.3 System parameters
Press window.
on the system settings window of the main menu to enter System Parameter Settings
[Automatic oiling] set whether automatic oiling is enable.
[Refueling mode] Click to pop up the fueling mode selection box, this mode and [oiling period]. [oiling hold] together determine the action of refueling The oiling period indicates the number of minutes, and the oiling hold indicates the number of refueling seconds. The oiling period indicates the number of pieces, and the oiling hold indicates the number of refueling seconds.
The oiling period indicates the number of circles, and the oiling hold indicates the number of refueling seconds.
[Selector power] It is used to adjust the strength of the actuator. The setting range is 0~10. The default is 0.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
If the setting is too large, it may cause overheating of the actuator during operation, which may result in burning the actuator coil. It is recommended not to be greater than 6.
[Selector polarity] Used to adjust the direction in which the actuator moves.
[Selector no.1 knife] Used to adjust the up and down position of the actuator #1 knife.
[Stop control mode] It is used to adjust the braking force when stopping during operation, and choose fast or slow depending on the stop effect.
[Single stop] Automatically stop for each sock.
[Output enable boot] Used to set whether the actuator will automatically age every time it is turned on. [Heel slow down] invalid
[Rubber motor direction] Used to adjust the direction of rotation of the rubber motor. [Density step1 direction] Used to adjust the direction of rotation of the cylinder motor. [Density step2 direction] Used to adjust the direction of rotation of the CAM motor. [Density from chain]
Off: The density gear value is saved on the machine, and can not be input and output along with the file; Open: density gear value is stored in the chain file, and can be input and output along with the chain file. If the consistency of the machine density plate is better, you can set it open, as long as the density value of one machine is adjusted, the chain file can be directly used on other machines without having to adjust the density value.
[Terry selector direction]: invalid [Selector adjustment]: invalid [AddOverlapNeedle]: invalid
[LowSpeed Limit]: The maximum speed limit in the chain action which has no speed limit;
[F1]Import Load the machine parameter file from the USB flash drive and click to pop up the file box. File extension is .MAC
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
[F2]Export The system parameter file is exported to the USB flash drive, and the filename prefix is fixed to SYM;
[F5]e-ARRY
The arrangement of the jacquard needles is displayed. When installing the machine, the jacquard pieces must be installed in order according to the displayed quantity.
10 needles as a group, and 2 groups in total. Total number of needles 12 needles as a group, and 15 groups in total.
2.4.4 BTSR
Press
on the system setting window of the main menu to enter the BTSR parameter setting
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
window.
Press A to set type after Press B to set type after BTSR
After setting the number of BTSRs, press to enter the addressing state, and the BTSR indicator flashes. According to the BTSR serial number, the BTSR sensing surface is blocked in turn, and the indicator light stops flashing. After the setting is successful, the system will give a setting completion prompt box. If the setting fails, repeat the operation again.
“Disconnection Fault Tolerance Point” indicates the number of consecutive errors that the BTSR with yarn operation during operation allows continuous error. If the BTSR error alarm occurs frequently during operation, please increase the value appropriately.
“Twisted line fault tolerance” means that the yarn does not work during normal operation, but the yarn is moving, allowing the number of consecutive errors. If the BTSR error alarm occurs frequently during operation, please increase the value appropriately.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.4.5 Device management
Equipment registration is required to install new machines or replace equipment; the equipment includes air valve circuit plate, Hub board (communication adapter board), three type 57 Step motor (upper cylinder density motor, lower syringe density motor, rubber density motor).
Note: After the registration is completed, be sure to check whether it works normally on the air valve and step motor test. If it is not normal, please log out and re-register.
The device registration is in ([F3] System Settings -> [5] Device Management), as shown below:
A. New machine registration steps:
1. all equipment are cancelled: [2] Already Registered -> [F4] all logout
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2. Device registration: [1] can registered -> [F4] all logout; after all the logout is completed, all
connected devices will be displayed on the registrable interface, as shown below:
Select a device type, then press [F2] Device Registration, HUB board and air valve to complete registration.
When selecting three Type 57 Step motor registrations, a selection box will pop up, as shown in the figure below. At this time, the three Step motors have a positive and negative reversal operation. If the upper cylinder density motor is working, the upper cylinder density motor is
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
selected to register; the other two stepper motors are registered in the same way:
After registering an upper cylinder density motor, there are only two options left in the registration option, as shown below:
2.5 Language setting
Press
to pop up the language setting menu in the main menu window, select the item and press
[OK] to set language.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.6 System version
Press
in the version page to enter the program update page
2.6.1 Program update
*Package file’s extension is .OUT
* When the upgrade bar is grayed out, it means that the version in the upgrade package file does not
match the current version. In this case, the corresponding program will not be upgraded.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Current verison upgradeable verison -L:anyterry system -C: standard system Select update to
When upgrading, first insert the USB flash drive with the upgrade package file, press the
key to
pop up the password box, enter the normal password and display the dialog, click the upgrade package file (.OUT) and press the
key to load the upgrade package. After the loading is completed, the upgradeable
version bar will display the corresponding upgrade program information in the upgrade package. If the upgrade file version is higher than the current version of the system, the upgrade selection box of the corresponding program will be automatically selected (also manually selected). Press the
key again, the system will
perform the corresponding upgrade process after entering the correct password, and display the corresponding prompt information. After the upgrade is completed, the version and the upgradeable version have the same information. Press the
key, the system will switch to the Mind color screen system after entering the correct
, Mind model displays “Main Menu-Mind C”.
password. Robert model displays
2.6.2 Import resources
Press in the version window and enter password to import resources. * Please try to import resource files when the system display has an error.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Press [F1] to the files. import valid resource
2.6.3 Disk information
Press
in the version window to view disk information.
Disk C, store the system resources Disk files D, store pattern
When the disk capacity is 0, try to perform the corresponding formatting operation.
When one file is copied from the USB flash drive to the system, an error is occurred. Try to perform the corresponding formatting operation.
*Note : When formatting a disk, all corresponding files on the disk will be lost !
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
2.6.4 Error record
Press in the version window to view error record details.
Up to 320 records can be stored. When the record is full, the subsequent records will overwrite the oldest ones.
Record Error date Error information count Select date, ignore item Error type Select certain information 0 Touch screen to flip page
After clicking the date, the filter date setting window will pop up. When any of the dates is 0, it means ignore.
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Press
to pop up error record filter window,.
to show certain records, press
to skip it.
Select an alarm type then press
2.6.5 Alarm note
Alarm 1-16 are for regular alerts，alarms after 16 are for special needs and special protections.
If there is none alarm around 1-16 types at all, please check: Earth line connection
Air valve circuit board alarm module
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MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
Alarm id 1 2 3 4 5 6 7 8 Alarm name 8color Rubb Error! Back Detector Left Detector Jacquard needle bad 6 color positive Detector Shaking handle Pressure! Alarm detail Possible solution Air pressure abnormal No air supply, or a problem with the air pressure detecting device; 9 10 11 12 13 14 15 16 No Oil ! Lack of oil Check for oil shortage in the oil can alarm11 alarm12 alarm13 alarm14 alarm15 alarm16 Servor Error! Abnormal alarm on the 1.The drive or motor is servo drive abnormal; 2.Check the control line of the drive 3.Check display motherboard 17 Socks Drop 18 The following two situations will trigger alarm: No socks were detected 53
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
when socks are dropped, Or detecting falling when no socks are dropped; NO AC220V Whether the connector (J16) in the lower right corner of the Hub board in the chassis is 19 connected; The 220V coming out of the transformer is abnormal; A problem with the Hub board ZeroNeedle! When the coil is a. Check the servo drive and synchronized, the number motor, the motor encoder is of detected needles is more likely to be bad; different from normal. b. Check the servo and the Generally because, the machine connected belt; 20 encoder signal of the c. Probe signal interference; servo feedback is not d. the display motherboard 50,000 pulses (the has a problem; encoder value can be viewed on the servo test interface). CountNeedles! There is a problem with the encoder signal of the servo feedback, or the 21 encoder becomes smaller when the motor rotates forward, and the encoder signal of the servo feedback is not 50000; 54
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
No Inductor ! 22 Loop sync probe not Check if the circle sync probe detected for 2 is connected consecutive turns BTSR(YarnBroken)! BTSR 23 detection function , the yarn is broken during knitting BTSR(YarnEnlace)! 24 BTSR detection function , unused yarn is moving during knitting BTSR Memory! 25 When the BTSR detection is on, the data of the BTSR learning cannot be saved normally. Density Step1PosError! The upper cylinder a. Check if the machine is too density motor cannot be heavy and the density motor rotated to the specified cannot rotate normally. If it position. occurs frequently, you can adjust the working current in the density motor test, adjust 26 to 2A, the maximum 2.2A, the greater the current, the greater the force; the locking current is generally 0.5A, you can adjust it to 0.8A, too large, the motor will be too hot, and easy to damage; 27 28 Density Step2PosError! RubbStepMotorErr! Same as above Same as above Wrong heel turn position 55
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
29 NO BTSR! NO BTSR when the detection is on 30 Action Err! The action id in the chain Modify the action id is greater than 50 31 StopKey! The emergency stop Release the emergency button button is pressed Temperature high! 32 too The computer control box a. temperature temperature in the chassis exceeds 75 °C is too high; b. the temperature detection chip on the Hub board has a problem RollbackPos! 33 The forward or reverse If this alarm often appears, try position is too large, the to update a set of servo drives. machine overrushed Total Needles! 34 The total number of needles in the chain file and machine parameters is inconsistent HubCommunication error! 35 A communication a. Check whether between the the problem with the display connection board and the hub board motherboard and the Hub in the chassis control box. board is connected; b. Replace the Hub board; c. Replace the display board; Servo not run! The encoder has no signal the machine suddenly gets or the machine is stuck stuck, but the servo does not alarm for 3 seconds, the computer will alarm. In this case, it is best to check 36 56
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
the machine and servo motor: Go to the servo test window, turn the motor to see if the encoder value changes. If there is no change, the servo drive may be broken or the display board may have a problem. better to update a set of servo drives (including control lines and motors) to test and determine which part is damaged; Heel Change color Wrong 37 Error! shuttle heel main The main shuttle or the change change circle is not set parameters Action Undo! Air valve action does Generally, it will only appear not operate in the heel part, indicating that the corresponding valve action angle is set incorrectly. 38 The corresponding valve number is in the brackets, and the position of the non-heel actions must be smaller than the total number of needles. No density motor 1! 39 No upper cylinder density motor detected in the sock leg 40 41 No density motor 2! Expansion Same as above motor The computer does not 57
MD-C300F双系统全电脑袜机说明书 浙江大豪明德智控设备有限公司
except detect the extended motor board 42 KTF KTF rubber conveyor alarm Btsr Comuc Err! 43 The BTSR is note detected. The number in the bracket indicates the corresponding BTSR id. 220Vfuse The 220V fuse on the Hub board is broken. If 44 the fuse is broken, the oil pump and the chassis fan will not work properly.
Note:
d. yarn-change deceleration:
System 2 yarn-change deceleration is controlled by the control bar.
The 1st column: the yarn-change deceleration 1 in the machine parameters; The 2nd column: the yarn-change deceleration 2 in the machine parameters; 2 columns at the same time: the current speed is reduced by 100;
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